Introducing UltraBond - the First Welded Ultra PE Technology to Market
Welding and bonding represent the next evolution in kite construction. With the introduction of UltraBond welded seams on the new Lift Team, a new benchmark is being set for high-performance air frame design.
We caught up with Product Director, Clinton Filen, to get the inside scoop on this breakthrough construction and what it means for on-water performance...
What is UltraBond, and where was the technology developed?
Taking precision one step further, UltraBond welded seams were developed in collaboration with our long-time material partner Dimension Polyant to create a smoother, stiffer connection between panels.
Rather than relying solely on traditional stitching, which can concentrate stress around needle holes, UltraBond uses thermal or ultrasonic activation to fuse panels seamlessly. This process distributes load evenly across the entire seam, significantly improving strength and responsiveness, while reducing the amount of reinforcement material by up to 50%.
UltraBond represents the fusion of cutting-edge textile engineering and real-world performance, designed to push the limits of what a high-performance kite frame can achieve. The result is a noticeably more responsive feel in motion.
Why is there still stitching?
Yes, stitching is still used, and intentionally so. A single stitch layer precisely positions the panels during assembly and provides critical redundancy. Once aligned, the panels are welded together with a secondary H2 bonding layer, which transfers load directly between the panels without loading the stitching during normal riding.
It may be over engineered, but should the weld ever fail under extreme circumstances, the stitching acts as a safeguard to prevent the seam from separating. This dual-system approach ensures both maximum performance and long-term durability.
How does this differ from other welded constructions on the market?
While several brands are now adopting welding methods, the construction techniques and base materials vary significantly. Our base material is Ultra PE, selected for its superior performance characteristics and weight savings. Many other brands rely on polyester (Traditionally known as Dacron) as their base material.
The advantage of Dimension Polyant’s proven UltraBond system, with their extensive track record in marine and outdoor environments, is the confidence to safely reduce excess material and redundancy without compromising durability.
What does this mean for the rider?
The result is a faster, lighter, and more stable kite with sharper steering and improved top-end control. The frame holds its intended shape even through aggressive loops and extreme wind conditions.
LEARN MORE: H2 TRIAXIAL ULTRA PE MATERIAL TECHNOLOGY